TOUGH-SEAL™ Comparison Chart

Below is a detailed side-by-side comparison table of properties for each formulation of
KEY TOUGH-SEAL™ & TOUGH-SEAL™ ULTRA

Tough-Seal Series

TOUGH-SEAL™ & TOUGH-SEAL™ ULTRA

TOUGH-SEAL™ & TOUGH-SEAL™ ULTRA  are original and next generation family of potting compounds, available in a variety of formulations that vary in gel time, viscosity, and hardness. From our self-leveling low and medium viscosity formulations for complete coverage around printed circuit board components or connectors, to our glob-top formulation for localized potting and damming, to our new UL 94 V-0 Listed formulation, the TOUGH-SEAL™ product line has something to fit a wide variety of potting and encapsulating applications.

Scroll table right to see all data

Compare Tough-Seals

Physical Properties
60
21
22
23
24
31
32
41
42

Color, Part A

Viscosity at 25°C, cP, Part A, (RVT #5, 20 RPM)

Specific Gravityat 25°C, Part A

Color, Part B

Viscosity at 25°C, cP, Part B, (RVT #5, 20 RPM)

Specific Gravity at 25°C, Part B

Density at 25°C, lbs/gal, Part B

Color, Mix

Viscosity at 25°C, cP, Mix, (RVT #5, 20 RPM)

Specific Gravity at 25°C, Mix

Density at 25°C, lbs/gal, Mix

Mix Ratio by Volume

Mix Ratio by Weight

Gel Time at 25°C, Minutes, 100 grams

Shelf Life, Ambient, Part A Bulk (15°C to 35°C)

Shelf Life, Ambient, Part B Bulk (15°C to 35°C)

Shelf Life, Cold, Part A Bulk (-18°C to 3°C)

Shelf Life, Cold, Part B Bulk (-18°C to 3°C)

Black
3,800
1.07
Amber
1,300
1.00
8.35
Black
3000
1.05
8.76
2A to 1B
100A to 46.8B
60
12 Months
12 Months
12 Months
12 Months
Off White
7,000
1.32
Black
11,000
1.28
10.7
Grey / Black
10,000
1.29
10.8
1A to 2B
51A to 100B
10
3 Months
12 Months
12 Months
12 Months
Off White
4,500
1.35
Black
11,000
1.28
10.7
Grey / Black
11,000
1.31
10.9
1A to 2B
53A to 100B
60
12 Months
12 Months
12 Months
12 Months
Off White
7,000
1.32
Black
184,000
1.28
10.7
Grey / Black
80,000
1.29
10.8
1A to 2B
51 A to 100B
10
3 Months
12 Months
12 Months
12 Months
Off White
7,000
1.32
Black
184,000
1.28
10.7
Grey / Black
80,000
1.29
10.8
1A to 2B
51A to 100B
60
12 Months
12 Months
12 Months
12 Months
Off White
3,500
1.15
Black
7,000
1.02
8.5
Grey / Black
5,000
1.07
8.9
1A to 2B
57A to 100B
10
3 Months
12 Months
12 Months
12 Months
Off White
4,500
1.15
Black
7,000
1.02
8.5
Grey / Black
6,000
1.07
8.9
1A to 2B
57A to 100B
60
12 Months
12 Months
12 Months
12 Months
Tan
10,000
1.46
Black
20,000
1. I 43
11.9
Black
18,000
1.44
12.0
1A to 2B
55A to 100B
20
3 Months
12 Months
12 Months
12 Months
White
28,000
1.20
Black
28,000
1.14
9.5
Gray / Black
28,000
1.16
9.7
1A to 2B
53A to 100B
60
12 Months
12 Months
12 Months
12 Months
Electrical and Thermal Properties
60
21
22
23
24
31
32
41
42

Dielectric Strength, 25°C, Volts/mil

Volume Resistivity, 25°C, Ohm-cm x (10)12

Dielectric Constant, 25°C – 1 MHz

Dielectric Constant, 25°C – 1 kHz

Dielectric Constant, 25°C – 60 Hz

Dissipation Factor, 25°C – 1 MHz

Dissipation Factor, 25°C – 1 kHz

Dissipation Factor, 25°C – 60 Hz

Heat Capacity Cp, 25°C, J/g°K

Thermal Conductivity, 25°C, W/m°K

Coefficient of Thermal Expansion, ppm/°C

(-) 65°C to 75°C
75°C to 100°C
100°C to 150°C

Coefficient of Thermal Expansion, ppm/°F

(-) 85°F to 167°F
167°F to 212°F
212°F to 302°F
353
2.48
3.93
4.40
8.40
0.030
0.111
0.686
NT
0.22
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191
191
191
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106
106
106
350
1.20
5.00
5.50
5.75
0.026
0.028
0.064
1.37
0.26
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135
0
75
blank
75
0
42
350
3.75
5.00
5.45
5.85
0.021
0.034
0.089
0.021
0.034
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145
0
155
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81
0
86
350
1.2
5.00
5.50
5.75
0.026
0.028
0.064
1.37
0.26
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135
0
75
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-
-
-
350
1.2
5.00
5.50
5.75
0.026
0.028
0.064
1.37
0.26
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135
0
75
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-
-
-
325
2.10
4.75
5.20
5.35
0.024
0.021
0.044
1.75
0.18
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168
168
168
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93
93
93
350
1.75
4.85
4.85
5.45
0.025
0.021
0.043
1.80
0.20
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200
200
200
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111
111
111
312
1.20
5.40
6.00
8.00
0.022
0.101
0.068
1.74
0.441
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-
-
-
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-
-
-
310
1.20
5.00
5.50
5.75
0.026
0.028
0.064
1.69
0.29
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-
-
-
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-
-
-
Click to View Chart
Hardness vs Temperature
60
21
22
23
24
31
32
41
42

(-75°C / -103°F

(-25°C / -13°F)

5°C / 41°F

25°C / 77°F

50°C / 122°F

66°C / 150°F

80°C / 176°F

100°C / 212°F

120°C / 248°F

150°C / 302°F

N/A
66A
66A
66A
57A
56A
47A
44A
40A
39A
88 A
75 A
69 A
64 A
62 A
61 A
62 A
57 A
51 A
47 A
91 A
78 A
70 A
68 A
66 A
69 A
68 A
64 A
54 A
53 A
88 A
75 A
69 A
64 A
62 A
61 A
62 A
57 A
51 A
47 A
88 A
75 A
69 A
64 A
62 A
61 A
62 A
57 A
51 A
47 A
87 A
50 A
44 A
37 A
37 A
37 A
37 A
37 A
35 A
35 A
84 A
48 A
43 A
40 A
41 A
42 A
42 A
42 A
41 A
39 A
-
75 A
66 A
64 A
58 A
54 A
52 A
50 A
-
-
90 A
80 A
78 A
80 A
65 A
63 A
61 A
59 A
54 A
49 A
Click to View Chart
Hardness vs Ambient
60
21
22
23
24
31
32
41
42
1 Hour
2 Hours
4 Hours
8 Hours
12 Hours
1 Day
2 Days
3 Days
4 Days
1 Week
1 Month
N/A
N/A
4A
20A
30A
49A
56A
61A
63A
66A
N/A
15 A
26 A
31 A
35 A
35 A
39 A
46 A
52 A
57 A
60 A
68 A
0 A
10 A
17 A
30 A
35 A
48 A
56 A
61 A
65 A
65 A
71 A
15 A
26 A
31 A
35 A
35 A
39 A
46 A
52 A
57 A
60 A
68 A
15 A
26 A
31 A
35 A
35 A
39 A
46 A
52 A
57 A
60 A
68 A
4 A
6 A
11 A
14 A
14 A
16 A
19 A
22 A
23 A
30 A
41 A
0 A
0 A
0 A
0 A
0 A
9 A
23 A
28 A
31 A
35 A
43 A
10 A
22 A
30 A
33 A
35 A
38 A
42 A
50 A
55 A
60 A
65 A
0 A
0 A
29 A
38 A
45 A
55 A
63 A
69 A
69 A
71 A
75 A
Click to View Chart
Mechanical Properties
60
21
22
23
24
31
32
41
42

Tensile Strength per ASTM D638, 25°C, PSI

Elongation per ASTM D638, Type I, 0.125 in, 25°C

Tensile Lap Shear Strength - per ASTM D1002, 25°C, psi *

Aluminum Bare

Steel Bare

Steel Ground

Stainless Steel

Brass Alloy

Primed Steel

Galvanized Steel

Tin Plated Steel

Chrome Plated Steel

Copper Alloy

Tensile Lap Shear Strength - per ASTM D3163, 25°C, psi **

FRP – Polyester Fiberglass

Garolite G-9 Melamine/Glass

Garolite G-10 Epoxy/Glass

Garolite XX Phenolic/Paper

Tensile Lap Shear Strength - per ASTM D3163, 25°C, psi **

Acrylic

Acrylic/PVC

PVC – Polyvinyl Chloride

CPVC – Chlorinated PVC

ABS – Acylonitrile Butadiene Styrene

PETG – Polyethylene Terephthalate

Lexan – Polycarbonate
Nylon 6/6 – Polyamide
Polypropylene
Polyethylene LDPE
Polyethylene HDPE
Teflon PTFE – Polytetrafluoroethylene
Noryl – Polyphenylene Oxide/Polystyrene
Ultem Polyetherimide
485
109%
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407 Co
297 Co
248 Co
248 Co
276 Co
N/A
248 Co
N/A
N/A
297 Ad
blank
N/A
N/A
N/A
N/A
blank
291 Co
N/A
393 Co
N/A
286 Co
N/A
220 Co
311 Co
N/A
18 Ad
54 Ad
4 Ad
380 Ad
335 Co
450
225%
blank
540 Co
530 Ad
480 Co
-
-
530 Co
560 Co
470 Co
560 Co
-
blank
540 Co
530 Co
550 Co
570 Co
blank
560 Co
430 Co
530 Co
660 Co
500 Co
610 Co
520 Co
520 Co
50 Ad
20 Ad
40 Ad
40 Ad
220 Ad
540 Co
550
250%
blank
740 Co
480 Ad
600 Co
-
-
560 Co
700 Co
600 Co
490 Co
-
blank
460 Co
620 Co
690 Co
520 Co
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620 Co
600 Co
570 Co
670 Co
580 Co
610 Co
630 Co
620 Co
30 Ad
0 Ad
20 Ad
10 Ad
200 Ad
630 Co
450
225%
blank
540 Co
530 Co
480 Co
-
-
530 Co
560 Co
470 Co
560 Co
-
blank
540 Co
530 Co
550 Co
570 Co
blank
560 Co
430 Co
530 Co
660 Co
500 Co
610 Co
520 Co
520 Co
50 Co
20 Co
40 Co
40 Co
220 Co
540 Co
410
290%
blank
540 Co
350 Ad
480 Co
-
-
530 Co
560 Co
470 Co
560 Co
-
blank
540 Co
530 Co
550 Co
570 Co
blank
560 Co
430 Co
530 Co
660 Co
500 Co
610 Co
520 Co
520 Co
50 Ad
20 Ad
40 Ad
40 Ad
220 Ad
540 Co
800
400%
blank
470 Co
260 Ad
280 Ad
-
-
150 Ad
260 Ad
250 Co
250 Co
-
blank
180 Ad
130 Ad
130 Ad
190 Ad
blank
110 Ad
120 Ad
150 Ad
170 Ad
120 Ad
100 Ad
90 Ad
160 Ad
40 Ad
10 Ad
40 Ad
20 Ad
170 Ad
100 Ad
850
450%
blank
480 Co
200 Ad
200 Ad
-
-
200 Ad
200 Ad
200 Ad
200 Ad
-
blank
210 Ad
220 Ad
360 Ad
160 Ad
blank
300 Ad
250 Ad
250 Ad
280 Ad
180 Ad
220 Ad
210 Ad
260 Ad
40 Ad
10 Ad
20 Ad
20 Ad
150 Ad
170 Ad
194
300%
blank
90 Co
85 Ad
70 Co
-
-
90 Co
80 Co
90 Co
70 Ad
-
blank
50 Ad
50 Ad
50 Ad
45 Ad
blank
30 Ad
60 Ad
50 Ad
50 Ad
45 Ad
35 Ad
45 Ad
50 Ad
45 Ad
65 Ad
65 Ad
50 Ad
60 Ad
50 Ad
327
140%
blank
530 Ad
490 Ad
-
410 Ad
420 Ad
-
290 Ad
-
-
450 Ad
blank
-
-
-
-
blank
410 Ad
410 Ad
-
467 Ad
350 Ad
390 Ad
90 Ad
450 Ad
40 Ad
20 Ad
40 Ad
-
110 Ad
350 Ad